Load Cell

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Monad Electroncis, shear beam load cells ideally suit all industrial weighing scale and general measurement applications.

Applications include filling machinery, industrial floor scales, tank and silo weighing plus diverse applications in on board vehicle weighing, medical equipment and process control.

Economic solutions use modern sealing compounds sufficiently durable for most applications, ensuring optimum performance in all types of weighing applications as well as a broad range of high precision measuring electronics.

The stainless steel beam type load cell with an improved potting. It is suitable for use in industrial environments.

• Stainless steel construction
• Low profile design
• Unique blind loading hole
• High input resistance
• Calibration in mV/V/Ω
• Stainless steel construction

• Low profile platforms
• Pallet truck weighing
• Tank and silo weighing

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Compression through Hole Load Cells:

Compression Through (Thru) Hole Load Cell Transducers are miniature load cells designed specifically for measuring fastener clamping forces. The design provides high stiffness in a small package, making these load cells ideal for static and dynamic measurements on fasteners, or structural test applications where space limitations exist. Force washer transducers come in a variety of English and Metric sizes.

Monad Load/Force Compression Through Hole Load Cell series also offer high accuracy and high stiffness. The Load/Force Compression Through Hole Load Cell can be modified or customized to meet customer requirements.

• Standard cable includes 3 Meter 4 Conductor shielded cable
• Position Sensitive
• Low Deflection
• Stainless Steel / Alloy Steel Construction
• Both Tension & Compression
• Utilizes Strain Gauge Technology

The Compression Through Hole Load Cells can be used as a washer, sensing compression force, when utilized as a compression load cell. While choosing a flat washer, make sure that the inner diameter of the flat washer is less than the diameter of the inner ring of the load washer to insure that the active ridge is seated on the flat washer.

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Monad Electronics Multi Axis Load Cells are designed to measure a multiple of forces and moments simultaneously with a single Load Cell.

Multi Axis Load Cells can accurately measure up to six components (3 forces and 3 moments) of load. For example, Independent strain gauge bridges are used to measure three directions of force: Longitude, Latitude, and Vertical, as well as, the moments about each force direction. Separate receptacles or cables are provided for each axis of measurement. A careful structural analysis has been done to isolate the forces and moments, which results in a reduction of cross-talk sensitivities.

All designs are one piece flexures, machined and gauged to give optimum output, stiffness and durability. One of our innovative designs, the Stick Shift / Gear Shift Knob Transducer offers a lightweight, robust feature and comprised of stainless steel.

Monad Advanced Sensor Technology Multi Axis Load Cells offer a variety of ‘flexible’ mounting options comprising of threaded center holes for ease of fixturing, and various signal cable exit options (radial or axial).

Our meticulous approach to the design of our Multi Axis Load Cells has given us a product line that can be used for impact testing, measuring rolling resistance, bolt load testing, tire testing applications, etc. Monad Electronics Advanced Sensor Technology sensor applications are as broad as its Multi Axis Load Cell capabilities.

Features:

• Made of high strength Stainless steel construction
• Measures torque and thrust simultaneously
• High stiffness
• Low Cross Talk
• Temperature compensated
• May be used for fatigue testing machines, tire uniformity testing and many other automotive testing applications.
• Multi Axis Bi-Axial Load Arm
• Torque and Tension Biaxial Sensor
• Multi Axis Tri-Axial Load Cell (NEW)
• Multi Axis Low Profile Thrust and Moment Pancake Sensor (Tension Base included)

Note: Prices may vary on the basis of material quality and raw material price.

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Button type load cells are designed for compression Loading, Press, or Inline compression and known for their small package size. They are used in tight and limited spaces. Commonly used in applications that requires high precision and less sensitive to load condition.

Button type load cells from Monad Electronics are shock and vibration resistant and feature robust electrical connectors to stand up to the most severe operating conditions.

Features:

• Low Deflection
• Stainless Steel/ Alloy Steel / Aluminum alloy Construction
• High accuracy
• High Linearity
• High overload Limit
• Rugged stainless steel construction

Application:

• Level Measurement in Tank
• Hopper Weiging
• Tank Weighing
• Testing Machine

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Force Washer Transducers are miniature load cells designed specifically for measuring fastener clamping forces. The design provides high stiffness in a small package, making these load cells ideal for static and dynamic measurements on fasteners, or structural test applications where space limitations exist. Force washer transducers come in a variety of English and Metric sizes.

Monad Load/Force Washer Load Cell series also offer high accuracy and high stiffness. The Load/Force Washer Load Cell can be modified or customized to meet customer requirements.

The washer type Load Cells can be used as a washer, sensing compression force, when utilized as acompression load cell.Whilechoosing a flat washer, make sure that the inner diameter of the flat washer is less than the diameter ofthe inner ring of the load washer to insure that the active ridge is seated on the flat washer.

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The Fatigue Rated Load Cells are similar to the Universal Load Cell models and are designed for fatigue measurement/control applications in both tension, compression and/or tension/compression directions. The load cells possess very low deflection, high natural frequencies, and a one billion cycles fatigue rating!

Monad Electronics, Fatigue rated load cells are specifically designed for component durability and fatigue test machines where highly cyclical loading is present. These rugged load cells are extremely resistant to extraneous bending and side loading forces. They are used for material testing, component life cycle testing and structural testing. All fatigue rated load cells are guaranteed against fatigue failure for 100 million fully reversed cycles.

Features:

• Monad Fatigue load cell comes with , low profile, 150% static overload protection.
• Wide range of capacities from 500 kg to 200 t
• Stainless steel construction with electro-polished finish
• Environmental Protection IP68/IP69K with complete laser welded hermetic sealing
• Low profile design
• Calibration in mV/V/Ω
• Precison Load Sensing
• Rugged
• Internally Sealed Strain Gages
• Easy Installation
• Direct Force Measurement
• High Natural Frequency

Applications:

• Dynamometers (torque arm)
• Static material testing
• General force measurements
• Structural testing
• Component life cycle testing
• Calibration reference
• Bumper Impact testing
• Seat structure testing
• Crash Barriers
• Vehicle road load simulators
• Material test machines
• Concrete structures
• Lifecycle testing on hip and knee replacements
• Industrial automation

Price Range:

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Clevis pin load cell are uniquely designed for applications where clevis pins, shear pins, shear axles, or pulley shafts are carrying a load. Typical applications include heavy-duty machinery such as cranes, hoists, conveyors, or any type of pinned joints.

Clevis pin type load cells are manufactured to exactly replace the existing shear pin and provide real time force monitoring of loads carried by these types of devices.

Clevis pin type load cells from Monad Electronics are shock and vibration resistant and feature robust electrical connectors to stand up to the most severe operating conditions.

Features:

• Cylindrical shape for easy installation
• High accuracy
• High Linearity
• High overload Limit
• Rugged stainless steel construction

Application:

• Scissor lift
• Towe Hoist
• Tele Handler
• Hook loader
• Multi go Hoist
• See Sawe Hoist
• Works Platform
• Truck Loader Crane
• Multi Lifting Winch
• Man & material Lift
• Suspended Platform
• Rack & pinion PM lift
• Push Around Vertical Lift
• Self Propelled boom lifts
• Self propelled vertical lifts
• Tower Hoist/Builder Hoist
• Hydraulic Material Handling Lift
• Trailer Crawler mounted spider lift
• Truck mounted aerial work platform

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MPB TYPE LOAD CELLS

The Horizontal Pillow Block Series load cells for the web processing industries have the same dimensions as conventional load cells and mount in the same way. But they measure only the horizontal force component of the web tension. Unlike load cells that measure along the vertical axis, they are not forced to sense the roll weight along with the web tension. So these load cells can be sized to the tension level alone, and function at the high end of their measuring range, where load cells perform best. The result: always optimal tension measurement performance – even when rolls are heavy and tension light.

• Quality load cells that eliminates drift and recalibration
• Wide operating range
• Easy to apply

Features:

• Wide range
• Space effective.
• High overload limit
• High accuracy and repeatability
• Suitable for both live and dead shaft rollers.
• Ideal for low to High tension applications
• Built-in low friction, self-aligning bearings.
• On-line sensing through Digital Indicator
• Suitable for both live and dead roller applications.

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SW Type Load Cell:

SW Series loadcells measure low resultant tension forces with small wrap angles.

Designed for use in applications such as winders, unwinders, rewinders, coaters, laminators, and printing presses, they eliminate drift and frequent recalibration problems oftenencountered with conventional half-bridge semiconductor-type load cells.

Full Wheatstone-bridge, temperature-compensated strain gage construction enables precise accuracy with genuine “non-drift” signal stability. MWT load cells are of a ruggedcompact size with high overload capacity. Outline dimensions are identical to existingequipment, thereby making possible simple, drop-in replacement.

Monad Web Tension Transducers measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today.

The Load cell is machined from a high strength corrosionresistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end. Two full Wheatstone Bridges are mounted internally to each sensor and provide] output signals in the X and Y plane hat are externally, vectorially summed to determine the magnitude and direction of the resultant force.

Features:

• Stainless steel construction
• Sensitive to high & low tension
• High output, excellent linearity, low hysteresis
• Supplied with industry standard bearings
• Unique design compensates for shaft expansion, misalignment & bending

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Monad Thru (Through) Hole load cells feature a compact, smooth thru-hole design for use in applications which require the load structure to pass through the cell. Offered in either tension or tension/compression models, Constructed of stainless steel typical applications include bolt force measurements, clamping forces, monitoring overloads post or leg mount, and rolling mill systems. If you need special modifications or a complete custom design to meet your unique requirements, please don’t hesitate to contact us. ThruHole style with thru hole design. Monad Thru HoleLoad Cell series also offer high accuracy and high stiffness.

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Monad electronics combines precision strain gauge force transducers with dead shaft mounting options to produce the highest accuracy for direct on line sensing of tension in moving paper, films, foils, wires and cables.

Monad transducers, developed for web tension applications, incorporate a differential bending beam design with a full Wheatstone Bridge strain gage configuration.

This design provides stable, accurate, and repeatable measurement over a wide range of operating tensions while virtually eliminating temperature drift. All capacities are equipped with mechanical overload protection. Available with a mounting configuration for dead shaft applications (with horizontal or vertical support surfaces).

Monad Load Cell for Web Tension measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today. The Load ecll is machined from a high strength corrosion resistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end.

Features:

• Wide range
• Space effective.
• High overload limit
• High accuracy and repeatability
• Suitable for both live and dead shaft rollers.
• Ideal for low to High tension applications
• Built-in low friction, self-aligning bearings.
• On-line sensing through Digital Indicator
• Suitable for both live and dead roller applications.

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Monad offers a complete product range of weighing systems with safety and control features

The load cell mounting assembly is designed to prevent overload loading of the load cell as well as lift-off protection.

Jumbo (Auxiliary) Display is available with Monad which shall have visibility over a distance of 75 meters and above.

Ideal for installation on cranes, winches lifts & elevators accommodates rope size from 6 to 30 mm
Cost effective overload system

Features:

• high precision load cell
• High accuracy
• High Linearity
• High overload Limit
• Rugged stainless steel construction
• Digital Indicator
• Shutdown System
• Alarm Activation
• Auxiliary Load Display

Appplication

• static cable
• wire rope system
• crane
• hoist
• winch
• Weighing
• Underhook Crane Weighing
• Cable tension monitoring
• Crane/Hoist Proof Loading
• Water Weights filling
• Warehouse despatch weighing
• Shipbuilding
• Port Trust
• Material Handling
• Crane Manufacturing
• Anchor Force Measurement
• Bollard Pull Test Dynamometer
• Bridge Rope Tension Measurement
• Cargo Handling in Ship Yards
• Crane Test Dynamometer
• Force Measurement Tension & or Compression Dynamometer
• Impact Measurement
• In-Line Force Measurement
• Lifting Equipment Load Measurement
• Marin Towing
• Material Handling
• Pulling Force Measurement
• Rope Tension Measurement
• Tension Force Measurement
• Tension Measurement in Railway Catenary , Suspension & Stay Ropes
• Tow Bar Connection
• Transmission Line Rope Tension Measurement
• Vehicle Pull Test
• Winch Pull Force Measurement
• Wire Tension Measurement