Load Cell

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The Monad’s compression-Tension Load cell  is designed as the ultimate solution for Low Capacity applications some difficult applications with critical height for safety reasons.The Load Cell’s performance even when the side force inevitably exists in
normal operations. The typical example for side force resistance is  testing applications, feedback control.Load cell is constructed of space grade stainless steel and fully potted with special chemical compounds to providing IP67 /Ip68 protection .

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Monad Electronics Multi Axis Load Cells are designed to measure a multiple of forces and moments simultaneously with a single Load Cell.

 

Multi Axis Load Cells can accurately measure up to six components (3 forces and 3 moments) of load. For example, Independent strain gauge bridges are used to measure three directions of force: Longitude, Latitude, and Vertical, as well as, the moments about each force direction. Separate receptacles or cables are provided for each axis of measurement. A careful structural analysis has been done to isolate the forces and moments, which results in a reduction of cross-talk sensitivities.

 

All designs are one piece flexures, machined and gauged to give optimum output, stiffness and durability. One of our innovative designs, the Stick Shift / Gear Shift Knob Transducer offers a lightweight, robust feature and comprised of stainless steel.

 

Monad Advanced Sensor Technology Multi Axis Load Cells offer a variety of ‘flexible’ mounting options comprising of threaded center holes for ease of fixturing, and various signal cable exit options (radial or axial).

 

Our meticulous approach to the design of our Multi Axis Load Cells has given us a product line that can be used for impact testing, measuring rolling resistance, bolt load testing, tire testing applications, etc. Monad Electronics Advanced Sensor Technology sensor applications are as broad as its Multi Axis Load Cell capabilities.

 

Features:

• Made of high strength Stainless steel construction
• Measures torque and thrust simultaneously
• High stiffness
• Low Cross Talk
• Temperature compensated
• May be used for fatigue testing machines, tire uniformity testing and many other automotive testing applications.
• Multi Axis Bi-Axial Load Arm
• Torque and Tension Biaxial Sensor
• Multi Axis Tri-Axial Load Cell (NEW)
• Multi Axis Low Profile Thrust and Moment Pancake Sensor (Tension Base included)

Note: Prices may vary on the basis of material quality and raw material price.

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Monad Electronics S-Type load cells (Tension/Compression) are low-cost and high performance load cells suitable for a number of weighing and general force measurement applications. Available in standard and metric, the S Type Load Cell series provides accuracy, compact design features, overload protection. S Type Load Cells are also commonly known as Z Beam Load Cells or S Beam Load Cells.

 

The S Beam Load Cell is available in variety of load ranges with both English & Metric threads. It is very popular due to its high precision, low price, and ease of installation. But since S Beam Load Cells are strictly designed for in-line applications they are very sensitive to extraneous load, torque, and moments. Off center loading must be avoided for the best performance & longer service life.

 

Features:

• Low cost and high performance
• Comes with a 5 meter strain relieved integral cable
• High Endurance
• High Overload Protection
• High Capacity / Low Capacity
• Compact designs available for tight environments
• Single Point Construction
• Operating Temperature of --------------

 

Applications:

• Structural performance testing on automotive systems such as doors, hoods and trunks
• Automotive component lifecycle
• Weighing
• Shore hardness
• Material strain testing of polymers and elastomers
• Industrial control/feedback
• Industrial food processing
• In both Tension and Compression

 

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Monad electronics combines precision strain gauge force transducers with dead shaft mounting options to produce the highest accuracy for direct on line sensing of tension in moving paper, films, foils, wires and cables.

 

Monad transducers, developed for web tension applications, incorporate a differential bending beam design with a full Wheatstone Bridge strain gage configuration.

 

This design provides stable, accurate, and repeatable measurement over a wide range of operating tensions while virtually eliminating temperature drift. All capacities are equipped with mechanical overload protection. Available with a mounting configuration for dead shaft applications (with horizontal or vertical support surfaces).

 

Monad Load Cell for Web Tension measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today. The Load ecll is machined from a high strength corrosion resistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end.

 

Features:

• Wide range
• Space effective.
• High overload limit
• High accuracy and repeatability
• Suitable for both live and dead shaft rollers.
• Ideal for low to High tension applications
• Built-in low friction, self-aligning bearings.
• On-line sensing through Digital Indicator
• Suitable for both live and dead roller applications.

 

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Monad donut style load cells feature a compact, smooth thru-hole design for use in applications which require the load structure to pass through the cell. Offered in either tension or tension/compression models, measuring load ranges from 150 g to 1000 T

 

Constructed of stainless steel typical applications include bolt force measurements, clamping forces, monitoring overloads post or leg mount, and rolling mill systems. If you need special modifications or a complete custom design to meet your unique requirements, please don’t hesitate to contact us.

• Donut style with thru hole design
• Compact column construction
• Stainless or carbon steel construction
• Special model for bolt and engine mount force sensing and other applications

 

Monad Donut Load Cell series also offer high accuracy and high stiffness.

• Standard cable includes 10 feet 4 Conductor shielded cable
• Position Sensitive
• Low Deflection
• Stainless Steel Construction
• Both Tension & Compression
• Utilizes Strain Gauge Technology

 

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Monad electronics combines precision strain gauge force transducers with dead shaft mounting options to produce the highest accuracy for direct on line sensing of tension in moving paper, films, foils, wires and cables.

 

Monad transducers, developed for web tension applications, incorporate a differential bending beam design with a full Wheatstone Bridge strain gage configuration.

 

This design provides stable, accurate, and repeatable measurement over a wide range of operating tensions while virtually eliminating temperature drift. All capacities are equipped with mechanical overload protection. Available with a mounting configuration for dead shaft applications (with horizontal or vertical support surfaces).

 

Monad Load Cell for Web Tension measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today. The Load ecll is machined from a high strength corrosion resistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end.

 

Features:

• Wide range
• Space effective.
• High overload limit
• High accuracy and repeatability
• Suitable for both live and dead shaft rollers.
• Ideal for low to High tension applications
• Built-in low friction, self-aligning bearings.
• On-line sensing through Digital Indicator
• Suitable for both live and dead roller applications.

 

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MPB TYPE LOAD CELLS

The Horizontal Pillow Block Series load cells for the web processing industries have the same dimensions as conventional load cells and mount in the same way. But they measure only the horizontal force component of the web tension. Unlike load cells that measure along the vertical axis, they are not forced to sense the roll weight along with the web tension. So these load cells can be sized to the tension level alone, and function at the high end of their measuring range, where load cells perform best. The result: always optimal tension measurement performance – even when rolls are heavy and tension light.

• Quality load cells that eliminates drift and recalibration
• Wide operating range
• Easy to apply

 

Features:

• Wide range
• Space effective.
• High overload limit
• High accuracy and repeatability
• Suitable for both live and dead shaft rollers.
• Ideal for low to High tension applications
• Built-in low friction, self-aligning bearings.
• On-line sensing through Digital Indicator
• Suitable for both live and dead roller applications.

Note: Prices may vary on the basis of material quality and raw material price.

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Monad Tension link load cell has been designed for lifting and weighing applications in harsh environments.

 

Monad offers a complete product range of weighing systems with safety and control features

 

The load cell mounting assembly is designed to prevent overload loading of the load cell as well as lift-off protection. The Monad Digital Weight Indicator is mounted with battery backup.

 

A Jumbo (Auxiliary) Display is also available with Monad which shall have visibility over a distance of 75 meters and above.

Features:

• Load cell mounted as well as separate digital units are available function of on & off, zero, peak hold
• User programmable set points
• High Accuracy
• High Reliability
• High Linearity
• Rugged stainless steel Construction
• High overload limit
• Data acquisition system and software

 

Application:

• Weighing
• Underhook Crane Weighing
• Cable tension monitoring
• Crane/Hoist Proof Loading
• Water Weights filling
• Warehouse despatch weighing
• Shipbuilding
• Port Trust
• Material Handling
• Crane Manufacturing
• Anchor Force Measurement
• Bollard Pull Test Dynamometer
• Bridge Rope Tension Measurement
• Cargo Handling in Ship Yards
• Crane Test Dynamometer
• Force Measurement Tension & or Compression Dynamometer
• Impact Measurement
• In-Line Force Measurement
• Lifting Equipment Load Measurement
• Marin Towing
• Material Handling
• Pulling Force Measurement
• Rope Tension Measurement
• Tension Force Measurement
• Tension Measurement in Railway Catenary , Suspension & Stay Ropes
• Tow Bar Connection
• Transmission Line Rope Tension Measurement
• Vehicle Pull Test
• Winch Pull Force Measurement
• Wire Tension Measurement

 

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Monad Thru (Through) Hole load cells feature a compact, smooth thru-hole design for use in applications which require the load structure to pass through the cell. Offered in either tension or tension/compression models, Constructed of stainless steel typical applications include bolt force measurements, clamping forces, monitoring overloads post or leg mount, and rolling mill systems. If you need special modifications or a complete custom design to meet your unique requirements, please don’t hesitate to contact us. ThruHole style with thru hole design. Monad Thru HoleLoad Cell series also offer high accuracy and high stiffness.

 

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Force Washer Type Transducers are miniature load cells designed specifically for measuring fastener clamping forces. The design provides high stiffness in a small package, making these load cells ideal for static and dynamic measurements on fasteners, or structural test applications where space limitations exist. Force washer transducers come in a variety of English and Metric sizes.

 

Monad Load/Force Washer Type Load Cell series also offer high accuracy and high stiffness. The Load/Force Washer Load Cell can be modified or customized to meet customer requirements.

 

The washer type Load Cells can be used as a washer, sensing compression force, when utilized as a compression load cell.While choosing a flat washer, make sure that the inner diameter of the flat washer is less than the diameter of the inner ring of the load washer to insure that the active ridge is seated on the flat washer.

 

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MEL-05 Type Load Cell Monad Web Tension Transducers measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today. The Load ecll is machined from a high strength corrosionresistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end. Advantages Two full Wheatstone Bridges are mounted internally to each sensor and provide] output signals in the X and Y plane hat are externally, vectorially summed to determine the magnitude and direction of the resultant force. Each bridge is functional to 121C, and dead weight calibrated for precision accuracy. The cylindrical sensing sections are sealed to meet IP67 requirements. Environmental sealing ensures long-term reliability for humid, wet, or wash down locations Wide range Space effective. High overload limit High accuracy and repeatability Suitable for both live and dead shaft rollers. Ideal for low to High tension applications Built-in low friction, self-aligning bearings. On-line sensing through Digital Indicator Suitable for both live and dead roller applications. Key Words Web Tension Load Cell Load Cell with Web Tension Load Cell for Web Tension Load cell to measure Web Tension Web tension Load Cell Web Tension Measuring Load Cell Web Tension Control Load Cell Web Tension Application Load Cell Tension Transducer Web Tension Transducer Tension Coltrol Load Cell Tension Control Load Cell for Tension Control Tension Control Application Load Cell Load Cell application Tension Control Tension control Sensor Web Tension Sensor Web Tension Measuring Sensor Web Tension Application Sensor Tension Control Load Cell Sensor Load Cell Sensor

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Monad Web Tension Transducers measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today. The Load ecll is machined from a high strength corrosionresistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end.

 

Features:

• Sensitive to high & low tension
• High output, excellent linearity, low hysteresis
• Supplied with industry standard bearings
• Unique design compensates for shaft expansion, misalignment & bending

 

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SW Type Load Cell:

SW Series loadcells measure low resultant tension forces with small wrap angles.

 

Designed for use in applications such as winders, unwinders, rewinders, coaters, laminators, and printing presses, they eliminate drift and frequent recalibration problems oftenencountered with conventional half-bridge semiconductor-type load cells.

 

Full Wheatstone-bridge, temperature-compensated strain gage construction enables precise accuracy with genuine “non-drift” signal stability. MWT load cells are of a ruggedcompact size with high overload capacity. Outline dimensions are identical to existingequipment, thereby making possible simple, drop-in replacement.

 

Monad Web Tension Transducers measure web tension forces applied across a roll, using integral horizontal and vertical axis sensors. This innovative and exclusive two-dimensional approach to web tension force measurement enables accurate determination of the true resultant force, as well as the applied angle. Not only does this permit installation and measurement at any mounting angle or roll orientation, it also combines to form an expert diagnostics system that produces the highest level of web tension measurement confidence available today.

 

The Load cell is machined from a high strength corrosionresistant stainless steel to yield a low profile single piece construction that incorporates tubular sensing sections at each end. Two full Wheatstone Bridges are mounted internally to each sensor and provide] output signals in the X and Y plane hat are externally, vectorially summed to determine the magnitude and direction of the resultant force.

 

Features:

• Stainless steel construction
• Sensitive to high & low tension
• High output, excellent linearity, low hysteresis
• Supplied with industry standard bearings
• Unique design compensates for shaft expansion, misalignment & bending