Torque Sensor

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Product Specialization:

MONAD has unrivalled experience in providing affordable solutions for torque measurement applications. The range of products extends from simple manually operated instruments, through to sophisticated computer-controlled systems.

 

Ideal for testing torque on bottle caps, closures, valves, fasteners, and other items in sizes ranging between 0.56 - 5.7 in [14 - 148 mm] in diameter. Models contain reversible jaws or movable posts to easily accommodate a variety of shapes and sizes.

 

In addition to torque generally associated with screw closures (eg application and removal torque), closure development areas such as tamper-evident seals, or child resistance have increased the range of torque which need to be measured.

 

TECHNICAL STANDARDS:

There are a number of international standards which specify equipment and test procedure for evaluting, closure torques and the ability of closures to retain torque e.g. ASTM D3192, ASTM D3474, ASTM D2063,ASTM D3198.

 

Features:

• Series MBT – 99 Cap Torque Testers
• Integrated torque indicator
• Economical price
• Optional data outputs
• Unique Plug & TestTM connector holds all calibration and configuration data
• Rugged Stainless steel housing
• Reversible jaws for round or rectangular containers
• Spill proof construction
• Adaptable for portable usage
• No special adapter tools required
• Precision repeatable torque measurements
• Calibration reference for “hard usage” mechanical torque wrenches
• Test reports in Excel format.

 

Application:

During the life cycle of a screw closure, there are a number of factors where performance of the closure is influenced by a particular torque value:

• Filling / Sealing
• Storage & distribution
• First opening
• Use, reseal and re-use

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Digital Telemetry Rotary Torque Measurement System Monad is pleased to introduce the latest addition to our torque transducer product portfolio, the new Digital Telemetry Rotary Torque Measurement System, available in many different configurations to meet the needs of your particular torque measurement application.

 

Specialise Feature and Application:

True Torque Measurement –Monad’s non-contact digital telemetry design enables higher integrity of the data capture through higher resolution and no mechanical interferences; resulting in a more accurate indication of the actual torque being experienced.

 

Flexible Modular Design –Monad’s modular design can easily be adapted or customized to fit into many different types of test stands to meet specific test application requirements.

 

Simple Installation, Setup, and Operation – The Sensor is compact with quick attach wiring connectors for quick commissioning. It has easy to set up parameters via the software system and enables you to make test parameter adjustments on-the-fly.

 

FCC / CE Certified EMC Compliant – The sensor complies with all regulatory standards for safe RF emission standards and will not cause interference with other equipment.

 

 

Features:

• Digital telemetry, non-contact
• 0.05 % full scale, total system accuracy
• DIN & SAE and companion flange compatible
• Shaft-to-Shaft and Integral Coupling compatible
• High torsional stiffness
• Low rotating inertia
• Multiple, field selectable, analog outputs
• Scalable output "on the fly"
• Compact, modular design, ideal for customization
• Power supply adapter included (FCC compliant)
• Shunt calibration standard
• Remote shunt calibration option available
• Full software set-up
• Zero and span adjustments through TMS software, no potentiometers or dip switches needed
• FCC, CE certified, meeting all EMC emission and susceptibility requirements

 

Potential Applications:

• Powertrain testing: engine, engine diagnostics, cold engine, transmission, driveshaft, & rear axle differential
• Dynamometer
• Brakes
• Wheel hub
• Drive wheels
• Continuous track, heavy equipment
• Oil & water pump testing
• Jet engine/turbine testing
• Wind power gearbox and torsion blade testing; propeller testing
• Turn up/Turn down gear box testing
• Industrial motor / generator testing
• Auxiliary component efficiency testing

 

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Monad’s Optical Rotary Torque Sensor/Transducer provide an ideal means for precise dynamic measurement of rotary and static torque of less than 500Nm at high speed and high bandwidth.

 

The importance of torque measurement has been realized in diverse applications for performance optimization and quality control. Emerging potential applications such as medical prosthetics and robotics are expected to be major driving factors for the global torque sensor market in coming years. Torque sensors are being employed in automotive and industrial sectors sincelong time and have recently paved their path into several other fields also. Moand Sensors have gone through numerous technological advancements due to the continuous demand in the market for precise measurement and high performance.

 

Features:

• Low inertia - High Speed capability because electronics are not fixed on to shaft
• Non contact measurement - use of photovoltaic cells and lightweight gratings
• High bandwidth (up to 50kHz)
• 150% mechanical safe overload
• High accuracy and resolution
• Excellent noise immunity
• Operates both statically and dynamically - Clockwise and anti-clockwise
• Any full scale torque can be specified within the standard range: 10mNm through to 500Nm
• Analog outputs (Voltage and Current) for Torque, Speed and Power
• Digital outputs Interface for connection to PC
• Operates with TorqView to give advanced display modes
• Peak readings can be displayed and reset manually or automatically

 

Options menu allows users to:

• Average torque readings
• Set instrument display to feature other options (e.g. analog inputs)
• Fast record facility
• Displays speed and power
• Average speed readings
• Adjust speed output full scale setting

Applications:

• Actuator/valve/electrical tool testing
• Axle/shaft torsion test
• Bearing friction measuring
• Testing of starters/slip rings/brushes/clutches/brakes
• Electric/hydraulic/pneumatic motors testing
• Alternators/pumps/gas, diesel, turbine engines testing
• Automobile testing of drive shaft and crank shaft torque
• Defence, Aerospace, R&D Establishments, Offshore test rigs, Automotive, machine tools, electrical and engineering industries.

 

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Monad`s Sprocket/Pulley Torque Sensor is a low-cost, accurate method to measure processing torques. Coupled to any belt or chain driven stub shaft and monitored by a closed electrical circuit, machinery speeds and material feed rates can be precisely controlled. Consequently, this automation can increase productivity and decrease power consumption.

 

Capable of accepting various pulley wheels and shaft diameters, this sensor features a highly accurate integrated sensing element, capable of resolving low torque levels while being exposed to high radial loads created by belt drive systems. Use it to replace a standard pulley system for equipment like engines, generators, fluid pumps, or other motor driven equipment and continuously monitor real time torque while in operation.

 

This sensor can be adapted to a wide range of belt drive systems and can be installed in a dynamometer test stand or on vehicle. Various torque capacities and pulley gears can be designed to meet your specific requirements.

 

Features:

• Direct replacement for standard pulley / sprocket
• Low inertia - High Speed capability because electronics are not fixed on to shaft
• Non-contact/brushless measurement - simple RF couple for power/signal transmission
• High bandwidth 10kHz
• 300% mechanical safe overload
• High accuracy and resolution
• Excellent noise immunity
• Seperate digital electronics
• Operates both statically and dynamically - Clockwise and anti-clockwise
• Any full scale torque can be specified within the standard range:
• 100Nm through to 10000Nm
• High torsional stiffness
• Insensitivity to belt/chain tension loads on torque readings
• Elimination of torque error due to bearing losses in jack shaftassembly
• Measurements of torque “at the source”
• Adaptable for portable usage
• No special adapter tools required
• Precision repeatable torque measurements
• Calibration reference for “hard usage” mechanical torque wrenches
• MTS-58 pulley/sprocket transducers are suitable for torque monitoring and process control on any torque wrench test and calibration
• Supports non-contact frictionless sensors.
• Support BLDC, PMSM, PMDC, Induction, Stepper motors.
• Motor power switching is done automatically by the system.
• Motors can be tested inside their applications.
• Tests results are provided graphically and tabulated.
• Test reports in Excel format.

 

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Product Details:

Monad Rotary Torque Sensor category has Torque Sensors which are used in slip ring and non contact rotary torque measurements. The most common utilization for these models is for inline/reaction applications, where measurements can be made in both clockwise and counterclockwise directions.

 

The Rotary Drive Torque Sensorsare CE certified and utilise a bonded metal foil strain gauge. Monad will gladly work with you to customize or modify our Torque Sensors to meet your precise needs

 

The MONAD Torque Transducer with bellow couplings can be used in any mounting position (horizontal, vertical or oblique). With vertical or oblique operation, please ensure that additional masses are sufficiently supported.

• Contact less transmission of the measurement signal
• Measurement on rotating and stationary parts
• Cylindrical shaft ends for non play friction joints
• Integrated measuring system for speed and angle of rotation

 

Features:

• Minimal shaft length - High shaft stiffness
• Low inertia - High Speed capability because electronics are not fixed on to shaft
• Non-contact/brushless measurement - simple RF couple for power/signal transmission
• High bandwidth 1 Hz to 10 kHz
• 150% mechanical safe overload
• High accuracy (0.25%) and resolution (0.02%)
• Excellent noise immunity
• Operates both statically and dynamically - Clockwise and anti-clockwise
• Any full scale torque can be specified within the standard range: 1N.m through to 10000 KN.m
• High-speed operation up to 30,000RPM
• The Transducer Display with datalogger is available for all torque series transducers and displays values of torque, peak torque, speed and power while making a xls data record if required.
• Adaptable for portable usage
• No special adapter tools required
• Precision repeatable torque measurements
• Calibration reference for “hard usage” mechanical torque wrenches
• MRT-05 Torque transducers are suitable for torque monitoring and process control on any torque wrench test and calibration
• Supports non-contact frictionless sensors.
• Support BLDC, PMSM, PMDC, Induction, Stepper motors.
• Motor power switching is done automatically by the system.
• Motors can be tested inside their applications.
• Tests results are provided graphically and tabulated.
• Test reports in Excel format.

 

Application:

• Torque Callibration
• Torque Testing
• Safety and Testing
• In-line applications on rotating shafts
• Manufacturing Testing Labs

 

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This steering effort transducer was designed to evaluate steering torque requirements, new and existing steering systems and components used in automobile, trucks, buses, and material handling equipment. Quantitative evaluations of steering systems, steering geometries, tire interactions, and safety factors are made using this device. This is fastened to the existing steering wheel by means of a fixed or optional adjustable 3 point clamp assembly. For direct steering shaft attachment, a custom adapter plate is available.

 

Monad’s steering effort torque sensor is integrated into steering steting purpose and provides the customer with two feedbacks simultaneously:

• Steering torque: The sensor records the torsion bar angle required for the steering movement
• Steering effort: The sensor measures the force of change in the position of the steering wheel

 

Both sensor functions are integrated within one sensor.

 

Monad new generation Steering Torque and effort incorporates numerous technological innovations, such as:

 

Full on-board conditioning electronics, with built-in reset, torque calibration function and a facility to send a start trigger signal to the remote data acquisition system.

 

Optional Features:

• High level analog torque signal output
• Steering column adapter plates
• Replace 10kohm potentiometer with optical encoder
• Encoder to analog convertor

 

Features:

• Live simultaneous analogue output signals.
• Low profile design retains the same driving conditions as with standard steering wheels.
• Easily mounted on any road vehicle, no disassembly of the steering column is required.
• Absolute force and torque measurement from output and input shaft
• Ratio metric measuring principle to improve accuracy over total measurement range
• High accuracy
• High Linearity
• High overload Limit
• Rugged stainless steel construction

 

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Product Details:

The Monad MT5H Torque Wrench Calibrator is designed to test torque wrenches up to a maximum capacity of 1500 N•m.

Any torque wrench within the systems maximum capacity to measure the applied torque can be tested in the horizontal plane to their appropriate standard.

Thank you for purchasing a Monad Electronics Digital Torque Meter. We know you have a choice and all of us here at Monad are pleased that you chose our product.

Features:

• Wide Torque Range
• Easy operation with LCD control panel
• PC compatible with USB memory and RS232 cable
• Operation check of a torque wrench with limit switch available
• "Spindle-rotating" loading mechanism applied

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Monad non-contact Rotary Torque Sensors is suitable for laboratory applications as well as industrial environments because of their compact size and multiple mounting options. The contactless transmission of supply voltage and measuring signal enables continuous operation with low maintenance.

 

Features

• Non-contact amplified rotary torque sensor
• Speed sensor or angle encoder option
• Compact size
• Custom options available
• Multiple coupling options
• Low Deflection
• Stainless Steel/ Alloy Steel / Aluminum alloy Construction
• High accuracy
• High Linearity
• High overload Limit
• Rugged stainless steel construction

 

Application:

• On Board Equipment
• Test Benches and Research
• Test and Measurement

 

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Product Details:

The MONAD Torque Transducer with bellow couplings can be used in any mounting position (horizontal, vertical or oblique). With vertical or oblique operation, please ensure that additional masses are sufficiently supported.

• Contact less transmission of the measurement signal
• Measurement on rotating and stationary parts
• Cylindrical shaft ends for non play friction joints
• Integrated measuring system for speed and angle of rotation

 

Monad offers a variety of slip ring-based torque sensors used in many types of automotive, transportation and general industrial testing, monitoring and development applications. Many of our slip ring torque sensors were originally developed as a result of special requests from our customers for a torque sensor to fit their particular applications and then standardized into our product line. Monad’s slip ring, torque sensors are available in a number of configurations and options. However, if you don’t see exactly what you need, please don’t hesitate to contact us to discuss a customized solution.

 

Application:

• Measure the output torque of stall and clutch-type nut-runners in production fastening operations (not recommended for mechanical impact wrenches).
• Units equipped with incremental encoders are available
• For applications where the fastener’s angle of rotation as well as torque data are required.
• used to monitor operation of systems using the following fastening strategies:
• Turn of the nut,
• Tension control and
• Yield control.
• Need a special modification or custom design for your particular application

Features:

• Achievable on the lower ranges with 3000-4000rpm available on most slip ring torque sensor models
• Applications where there are multiple revolutions or constant rotation
• Mechanical configurations available on our slip ring torque sensors include square drive, keyed parallel shaft, flange-to-flange and flange to square drive.
• All slip ring otrque sensor models can be supplied with analogue or digital instrumentation includingamplifiers and

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Product Specialization:
MTC – 505 Series Digital Torque Meter is a Metrologic instrument designed special for various torque testing and measuring, which is ideal for detecting and calibrating various powersscrew drivers and wrench with torque control, for the relative torsion torque testing and thetorsion feature parts testing. Widely used in electric, light industry, machine manufacture, scientific research and so on.



Monad torque testers capture peak torque or display torque measurement in real time mode.

Features:

• Peak hold function
• Catch and hold the peak value in the test.
• RS-232C output/printer inside
• RS-232C output, connect with printer, which can print 10 value data and the Max value,Min value, Average value, eligible value and incompetent value.
• High and low setpoints facilitate Go/No Go testing.
• Calibrate power screwdrivers torque measurement and wrenches or use as production tools.
• Download peak or continuous data for statistical process control.
• Calibration kits are available for popular models.
• Adaptable for portable usage
• No special adapter tools required
• Precision repeatable torque measurements
• Calibration reference for “hard usage” mechanical torque wrenches
• SRT Series pulley/sprocket transducers are suitable for torque monitoring and process control on any torque wrench test and calibration
• Supports non-contact frictionless sensors.
• Support BLDC, PMSM, PMDC, Induction, Stepper motors.
• Motor power switching is done automatically by the system.
• Motors can be tested inside their applications.
• Tests results are provided graphically and tabulated.
• Test reports in Excel format.